Infrastructure
Manufacturing facility and machinery
Compound preparation, core machining, covering, curing, grinding and inspection in one plant, so every roller is controlled from core to cover.
Plant capacity
- Plant area
- [TODO: sq. ft.]
- Roller length
- [TODO: min – max mm]
- Roller diameter
- [TODO: min – max mm]
- Max. roller weight
- [TODO: kg / tonnes per job]
Machinery
Roller manufacturing equipment
| Equipment | Capacity | Qty |
|---|---|---|
| Rubber mixing mill (compounding) | [TODO: size] | [TODO] |
| Roller covering / extrusion strip winding | [TODO: max length × diameter] | [TODO] |
| Autoclave (vulcanising) | [TODO: length × diameter] | [TODO] |
| Cylindrical roller grinding machine | [TODO: max length] | [TODO] |
| Polishing / super-finishing | [TODO] | [TODO] |
| Grooving and pattern cutting | [TODO] | [TODO] |
| Dynamic and static balancing | [TODO: rpm / weight] | [TODO] |
| Shot blasting (core preparation) | [TODO] | [TODO] |
[REPLACE WITH MIXING MILL PHOTO]Mixing mill preparing rubber compound for roller covers
Machine shop
Cores, shafts and journals
New cores are fabricated and machined, and worn journals repaired, so the roller runs true on your bearings.
- CNC / conventional lathe[TODO: make, swing, length]
- Milling and keyway cutting[TODO]
- Welding and fabrication (new cores)[TODO]
- Surface and cylindrical grinding[TODO]
Walkthrough
Factory video tour
[REPLACE WITH FACTORY VIDEO EMBED]Video walkthrough of the Renuka Roll-Tech Industries factory
Need a new roller or a re-cover?
Share your roller drawing or sample, required hardness and what it contacts. Our team will recommend a cover and respond with a quotation.